Page 1 of 2

My Adventures in WVO Installation

Posted: Wed Jul 23, 2008 2:39 am
by Schwa
I wish I took a few more pictures, but it's hard to stop all the time to wash one's hands and take pictures when you just wanna get it done, ah well...

I picked up Andrew's kit and studied the manual for the rest of the night... In the morning I went to my friend's place and jacked up the back end to do some test fitting...
Image
Image
Image
Looks like the heater in/out ports interfere with the hitch, the circles show where they would have to be to fit, but would still be extra difficult to install. Better to have them come out towards the front. Hitch has to come off to get the sway bar down for drilling the bracket mounts.

Image
Image
The exhaust has to be re-routed above the spring, or side-exit for the tank to fit.

Image
Image
Side exit wins for a cheap, quick 'get on with the install' hack.

Image
Cutting some metal for the valve bracket

Image
Image

Finished mounting the filter and valves:
Image

Finished mounting the tank (still needs bracket painted & filler hole drilled/cut in floor):
Image

Hose routing:
Image
Image
Image
Image
Image
Image

Splicing the heater hose: (messy job!)
Image
Image

Plumbing the fuel lines:
Image
Image


Electrical next!

Re: My Adventures in WVO Installation

Posted: Wed Jul 23, 2008 10:52 am
by Adam
Nice job so far. Did you figure out a filling assembly for the tank?

Re: My Adventures in WVO Installation

Posted: Wed Jul 23, 2008 11:08 am
by Schwa
I'll be using some ABS 1.5" sewer line that'll come up in the back and go over to the wall on the inside... not the prettiest solution but it'll do.

Re: My Adventures in WVO Installation

Posted: Wed Jul 23, 2008 11:22 am
by after oil
respect! great job. keep the photos coming...

Re: My Adventures in WVO Installation

Posted: Wed Jul 23, 2008 11:58 am
by dfnder
Just curious where people are planing to get all their WVO from... or is it a secret finite supply hehe. I was wondering if used oil from local fast food restaurants is usable

Re: My Adventures in WVO Installation

Posted: Wed Jul 23, 2008 12:11 pm
by loki
dfnder wrote:Just curious where people are planing to get all their WVO from... or is it a secret finite supply hehe. I was wondering if used oil from local fast food restaurants is usable
any restaurant that has a deep fryer, or if your ambitious you could get it from a factory that makes potato chips or something like that but the more oil a place uses the more likely that they are getting paid for it from a large Bio-diesel producer. or you can grow your own algae, you can get about 77,000 litre per acre per year that way :).

Re: My Adventures in WVO Installation

Posted: Wed Jul 23, 2008 2:18 pm
by Schwa
I'm getting mine from a busy restaurant in downtown Vancouver, a staff member pours it back into the cubes it comes in and I pick them up. You're best bet it to get in with the staff, don't bother with corporate or management, or if you get a pump, hose and containers you can dumpster dive grease bandit style.

Re: My Adventures in WVO Installation

Posted: Sat Jul 26, 2008 8:55 am
by Schwa
Finished the electrical portion yesterday!

Image

Image

Image

Image

Image

Re: My Adventures in WVO Installation

Posted: Sat Jul 26, 2008 10:22 am
by delicat
Nice work, was the electrical more challenging than expected or pretty straight forward. I like the location of the switches...

Re: My Adventures in WVO Installation

Posted: Sat Jul 26, 2008 11:40 am
by Schwa
Pretty straightforward, but I have a bit of experience with electronics and automotive wiring. The switch location is pretty good, however I used to have a small laptop sitting there for playing music but that's been replaced by an iPod, so I would have chose somewhere else, but it all worked out. The location makes it easy to wire into ground and "run" power (on only when power windows work) so you won't accidentally leave the vegtherm on. The only hiccup I ran into was the amount of wire included in the kit - I picked up a spool of black wire to do my ground runs and I had just bought some heavy gauge yellow wire to repair some rotten wires in the mercury outboard, so I used some of that for the battery -> circuit breaker connection and the included wire for circuit breaker -> relay. I used slightly different locations for the relays (to keep access to the priming pump on the filter clear) and circuit breaker than shown in the instructions, so that's probably why.

Something I've noticed since hooking up the plumbing is that sometimes when I give it the normal 1/2 second crank to start it, the engine stalls right after it starts... I suspect a small air leak, or maybe some air sneaks in through a valve since there's no oil in the veg tank yet.

Final step will be installing the filler.

Re: My Adventures in WVO Installation

Posted: Sat Jul 26, 2008 5:39 pm
by SpyderCS
What is the second switch for?

Schwa wrote: or if you get a pump, hose and containers you can dumpster dive grease bandit style.
I have heard too many stories about people wrecking their engines that way. Talk the staff into giving oil because then you know what the contaminants are, water and crispy bits. Anything can be thrown in the dumpsters.

Re: My Adventures in WVO Installation

Posted: Sun Jul 27, 2008 7:57 am
by Schwa
One controls the supply valve and the electric heat, the other chooses between the diesel return and looped return.

Re: My Adventures in WVO Installation

Posted: Wed Jul 30, 2008 10:47 pm
by toddtomorrow
OK, so I know this guy... He wants to get a WVO kit but hasn't got the time and would probably screw it up if he did. He has asked me to ask someone on this list if they know of someone who would be interested in doing the install for him and how much they would charge me....I mean him.

Todd

Re: My Adventures in WVO Installation

Posted: Wed Jul 30, 2008 10:53 pm
by toddtomorrow
Never mind, my friend just saw that there are instalations available for $800.

Thanks.
I'll remind him to read more posts before asking questions prematurely.
todd

Re: My Adventures in WVO Installation

Posted: Sat Aug 02, 2008 8:30 am
by BCDelica
Congarts on the install, looks good.

Did you find the air leaks?

Regards,
Kev