turtle WVO install pictorial

WVO filtering, WVO conversion information, biodiesel fuel issues, etc.

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after oil
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turtle WVO install pictorial

Post by after oil »

hi
turtle is done! the pictures mostly say it all. a few deets though: the return valve is plumbed to another valve i can turn by hand to select return to tank, or loop back to IP, through an out port in the filter. i took off the hand primer and capped the filter again b/c i think the primer was leaking air (i suspect the filter assy still is still leaking air)
the tank is 120l aluminum w/ a baffle, bolted into the rear sway bar bolt holes.
Attachments
heat exchanger.. green lines are coolant. there is a glow plug preheater controlled by the thermocouple
heat exchanger.. green lines are coolant. there is a glow plug preheater controlled by the thermocouple
P6080750.jpg (114.15 KiB) Viewed 11575 times
the return valve
the return valve
P6080752.jpg (96.18 KiB) Viewed 11575 times
temporary plastic wvo line, replaced with fuel line, in from the back. the three way manual ball valve is at bottom center, but cant really see it
temporary plastic wvo line, replaced with fuel line, in from the back. the three way manual ball valve is at bottom center, but cant really see it
P6080753.jpg (115.64 KiB) Viewed 11575 times
tank w/ wvo designs hot stick. not plumbing the heated pickup yet
tank w/ wvo designs hot stick. not plumbing the heated pickup yet
P6130750.jpg (96.43 KiB) Viewed 11575 times
will it fit?
will it fit?
P6140749.jpg (104.86 KiB) Viewed 11575 times
yep!
yep!
P6160760.jpg (97.62 KiB) Viewed 11575 times
Last edited by after oil on Sat Jul 02, 2011 10:25 am, edited 1 time in total.
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after oil
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Re: turtle WVO install pictorial

Post by after oil »

8-)
Attachments
P5190753.jpg
P5190753.jpg (84.35 KiB) Viewed 11574 times
P7020895.jpg
P7020895.jpg (82.63 KiB) Viewed 11574 times
P6160761.jpg
P6160761.jpg (107.27 KiB) Viewed 11574 times
P6170762.jpg
P6170762.jpg (109.31 KiB) Viewed 11574 times
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delicat
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Re: turtle WVO install pictorial

Post by delicat »

Congrats!
It was only a matter of time with you, we all knew it was coming!
Nice custom install, I especially like how you mounted and attached your tank, great idea!

Enjoy the grease!
Mr. D
'93 Nissan Patrol
'94 Mitsubishi Pajero
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"If it ain't broken, modify it!"
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Re: turtle WVO install pictorial

Post by fexlboi »

Well done after-oil!
Are the clear coolant hoses rated for high temperatures?
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after oil
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Re: turtle WVO install pictorial

Post by after oil »

fexlboi wrote:Well done after-oil!
Are the clear coolant hoses rated for high temperatures?
thanks...
maybe they aint rated for high temps.. but theyll hold... i think... :shock:
ive used them on other installs with no problems, but before my drive through the Nevada desert this summer ill put real heating hoses on there..
how much pressure is a cooling system anyhow?
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Re: turtle WVO install pictorial

Post by fexlboi »

Just read a few times on other forums that people running into problems with the clear hoses as they are rate for around +65°C max. If the temperatures rises the rubber gets pretty soft and they might slip off the barbs even with hose clamps.
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Re: turtle WVO install pictorial

Post by FalcoColumbarius »

Service Specs. for the 4D5:

Items;__________________________________________________Standard Values;____________________Limits;

High pressure value opening pressure of radiator cap kPa:_______74 - 103___________________________64
Range of coolant antifreeze concentration of radiator % :________30 - 60
Thermostat:
  • Valve opening temperature of thermostat *C:_____________82 +/- 1.5
  • Full opening temperature of thermostat *C:______________95
  • Valve lift mm:_______________________________________8.5 or more

Falco.
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after oil
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Re: turtle WVO install pictorial

Post by after oil »

First highway trip yesterday from comox ferry to Vic and back: ALL GOOD
im pretty sure the filter assy is still leaking air. on the way down at times there was a bit of hesitation (maybe) but on the way back did the speed limit or more, climbed the Malahat no problem!!
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jessef
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Re: turtle WVO install pictorial

Post by jessef »

Looks great Ari !
psychadelica
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Re: turtle WVO install pictorial

Post by psychadelica »

What's your speed over the Malahat in the L300? If I am on my own I have to drop to about 60kph and with a car load of people, man, I must drop to 40 or 50kph on the steeper parts.
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after oil
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Re: turtle WVO install pictorial

Post by after oil »

sort of depends where.. heading north, i can keep 70-80 going in the beginning, and down to around 70 coming up by the shawnigan lake turnoff
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Re: turtle WVO install pictorial

Post by Jordan »

Great install, every aspect of that vehicle is so beautiful.


What kind of switch is this?
Image
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after oil
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Location: occupied coast salish territory aka powell river

Re: turtle WVO install pictorial

Post by after oil »

Jordan wrote:Great install, every aspect of that vehicle is so beautiful.


What kind of switch is this?
Image
its the brains of the system. its a 3 way toggle, 1 diesel, 0 veg - glow plug, 2 veg + glow plug
theres relays and a micro chip in there that delays the switching of the return valve to allow for a good purge.
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turtle WVO install pictorial

Post by Jordan »

after oil wrote:
Jordan wrote:Great install, every aspect of that vehicle is so beautiful.


What kind of switch is this?
Image
its the brains of the system. its a 3 way toggle, 1 diesel, 0 veg - glow plug, 2 veg + glow plug
theres relays and a micro chip in there that delays the switching of the return valve to allow for a good purge.
Who makes it? What is the purge time?
Jordan
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Joined: Fri Dec 04, 2009 8:47 pm
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turtle WVO install pictorial

Post by Jordan »

Does the glow plug cycle to keep the oil at a certain temp or does it stay on? What temp does your oil get to?
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